Automatic Flux Ball Fixing Machine for Shear Stud Production
Designed for shear stud manufacturers, this automatic flux ball fixing machine ensures stable, high-speed aluminum flux ball attachment with consistent quality for downstream stud welding.
CHUANYUNJIAN Series | Manufacturer Direct Supply
This flux ball fixing machine is specifically designed for shear stud and weld stud production lines.It automatically positions and fixes aluminum flux balls onto stud ends with high accuracy, ensuring stable and consistent performance in subsequent stud welding processes.The machine is widely used by shear stud manufacturers and steel structure factories to improve production efficiency and welding reliability.
Designed for Shear Stud Flux Ball Fixing Process
Semi-Enclosed Structure for Stable and Easy Operation
Precision Stamping System for Consistent Flux Ball Placement
Heavy-Duty Frame Designed for Industrial Production Lines
Get Technical Details & Quotation for Flux Ball Fixing Machine
Share your stud size, production capacity, or drawings — our engineers will recommend a suitable solution.
Manufacturer Direct | Customized Solutions Available
KEY FEATURES OF AUTOMATIC FLUX BALL FIXING MACHINE
Designed for shear stud and weld stud production lines, this automatic flux ball fixing machine combines hydraulic power and PLC control to deliver stable flux ball attachment, in-process checking, and efficient packing—helping improve downstream stud welding consistency.
- Purpose-built for shear studs: automatically positions and fixes aluminum flux balls onto stud ends with consistent placement.
- High output for production lines: capacity up to 4,200 pcs/hour (varies by stud size and feeding conditions).
- Integrated workflow: combines flux ball fixing + automatic counting + packing, reducing labor and handling time.
- Hydraulic + PLC control: stable pressure control, easy parameter setting, and repeatable fixing quality.
- Abnormal detection with stop & alarm: self-checking helps prevent continuous production of defective parts and supports quick troubleshooting.
- Built for industrial use: robust structure for long-term operation in shear stud manufacturing environments.
Product Functions & Working Principle
This section explains how the flux ball fixing machine works—from feeding and hydraulic fixing (riveting) to inspection, counting, and packing. It is built for stable, high-speed aluminum flux ball attachment on shear studs, helping improve consistency for downstream stud welding.
System Overview
- Feeding System: large-capacity storage and automatic feeding for continuous operation.
- Hydraulic Flux Ball Fixing System (PLC Control): positions the stud and fixes (rivets) the aluminum flux ball onto the stud end for repeatable results.
- Counting & Packing System: automatic counting and bag/box packing; supports multi-station packing.
Working Flow
- Stud loading & feeding to the fixing channel
- Positioning of the shear stud
- Flux ball fixing (hydraulic riveting) on the stud end
- Automatic inspection (abnormal detection triggers stop & alarm)
- Counting by preset quantity
- Packing to the selected packing station(s)
Performance Notes
- Throughput: up to 70 pcs/min (≈ 4,200 pcs/hour), depending on stud size and feeding conditions.
- Storage capacity: can store about 1 ton of shear studs (as configured).
- Continuous operation: feeding capacity supports around 1 hour running before refilling (depending on stud weight).
Key Specifications (Reference)
| Applicable shear stud diameter | Ø10–Ø25 mm |
| Applicable shear stud length | 50–300 mm |
| Capacity | Up to 70 pcs/min |
| Main motor power | 5.5 kW |
| Net weight | Approx. 3000 kg |
| Machine size (L×W×H) | 1.2×2.0×1.9 m / 1.25×1.4×1.9 m (model-dependent) |
| Packing stations | Up to 4 circulating packing stations |
Applications of Flux Ball Fixing Machine for Shear Stud Production
Designed for automated shear stud manufacturing, this flux ball fixing machine attaches aluminum flux balls accurately and consistently—helping improve downstream stud welding quality, reduce rework, and increase line efficiency.
High-speed aluminum flux ball fixing for continuous shear stud production lines.
Automated fixing, counting, and packing for efficient batch production and shipment.
Stable flux ball attachment to support reliable stud welding on structural projects.
Why Choose us
Your Reliable Partner for Shear Stud Flux Ball Fixing Machine
QC from incoming parts to final test run helps ensure stable flux ball fixing consistency.
Factory-direct supply with configuration-based pricing for your stud size and output target.
Pre-sales technical guidance and fast response to support your production planning.
Efficient manufacturing and delivery scheduling to meet your project timeline (lead time confirmed by model).
OEM/ODM options for stud diameter/length, packing quantity, and line integration.
Hydraulic drive with PLC control for repeatable fixing performance and easy parameter setting.
Designed for continuous production with optional counting & packing stations for batch output.
Export-oriented manufacturing with documentation support and references available upon request.
Remote troubleshooting, manuals, and spare parts support for long-term operation.
How Does the Flux Ball Fixing Machine Work? (Pre‑Shipment Test Video)
This video shows a real pre-shipment test of our automatic flux ball fixing machine for shear stud production. You’ll see the machine feed studs, position the stud end, and hydraulically fix (rivet) the aluminum flux ball onto the stud end—helping achieve consistent flux ball placement for reliable downstream stud welding.
Production data such as counting can be monitored via the PLC/HMI (not highlighted in this video).
Share your stud diameter/length and required output—our engineers will recommend a suitable configuration and quotation.
Secure Packaging & Global Delivery for Flux Ball Fixing Machine
To protect your flux ball fixing machine for shear stud production during long‑distance shipping, we use export‑ready plywood crates with internal fixing and moisture‑proof protection to reduce vibration, impact, and shifting in transit. Plywood (engineered wood) packaging is commonly used for international shipments and is often fumigation‑free; specific requirements may vary by destination and local customs rules.
• Plywood crate for secure handling and stacking
• Moisture‑proof wrapping suitable for sea‑freight conditions
• Internal fixing & cushioning to prevent movement during transportation
• Clear lifting marks & labels to reduce loading/unloading risk
• Packing list and shipping documents provided for customs clearance (as required)
Delivery options include sea freight, air freight, and land transport. We can provide packing photos and tracking information after dispatch.
Customer Reviews of Our Flux Ball Fixing Machine
Trusted by global manufacturers, our flux ball fixing machine is built for stable, high-speed shear stud production. Here’s what customers say about consistent output, easy operation, and responsive technical support.
Quick Answer
Frequently Asked Questions About Flux Ball Fixing Machine
ZOC Machinery provides solutions for shear stud production with automatic aluminum flux ball fixing. Below are the most common questions customers ask before ordering—covering applicable stud sizes, capacity, installation, and maintenance.
It automatically positions and fixes aluminum flux balls onto shear studs, ensuring precision, improving efficiency, and reducing manual labor in the welding stud preparation process.
Yes, we offer models compatible with various stud diameters. Custom adjustments can be made to meet specific production requirements. Please share your stud specs when inquiring.
We provide detailed installation manuals, video tutorials, and remote technical support. On-site installation guidance can also be arranged for bulk orders or special cases.
Depending on stud size and settings, our flux ball fixing machines can process about 70 pieces per minute with stable and consistent performance.
Regular cleaning of the ball feeding track and lubrication of moving parts is recommended. We provide a full maintenance guide and offer spare parts for long-term support.
Please send stud diameter, length, material, required capacity (pcs/min or pcs/hour), and any drawings or samples. We will recommend the suitable model/configuration and provide a quotation.
Counting can be integrated via PLC/HMI monitoring. Packing options can be configured depending on your production workflow and packing requirements. Confirm details with our engineer for your line layout.
Lead time depends on configuration and production schedule. Contact us with your requirements for an updated delivery estimate.
Related Products for Shear Stud Welding Lines
Explore matching equipment for your shear stud production workflow—from stud welding machines and welding guns to consumables and accessories. These products are commonly used together with our Flux Ball Fixing Machine for a complete stud welding solution.
Power units for reliable shear stud welding in construction and steel structure projects.
Welding guns for stable arc ignition and consistent stud welding performance.
Collets, ferrules, chuck parts, and other accessories for daily production.
