ZOC RSN7-1200G multi-mode inverter stud welder

RSN7-1200G Short Cycle Arc Stud Welder (Φ3-16mm) | Heavy-Duty Industrial Performance

The RSN7-1200G is a high-capacity power source engineered for demanding structural applications. With a robust 1200A output, it is specifically designed to secure studs up to Φ16mm, providing the superior arc force required for bridge decking, industrial steel frames, and high-rise construction. It combines maximum power with high duty-cycle reliability to ensure non-stop productivity on large-scale job sites.

Versatile 3-in-1 Welding Modes

The RSN7-1200G is engineered for high-load structural applications, delivering a robust 1200A output to support studs up to Φ16mm through three specialized welding modes:

  • Mode 1: Ceramic Ferrule Protection Mode

    • Target: Target: Large diameter studs (Φ12mm-Φ16mm).

    • Performance: Harnesses the full 1200A output to create a stable, deep molten pool. The ceramic ferrule optimizes heat concentration for reliable, structural-grade anchoring.

  • Mode 2: Advanced Gas Shielded Welding (20% CO₂ + 80% Argon)

    • Target: High-efficiency production of M3-M12 studs.

    • Performance: The CO₂ mixture stabilizes the heavy-duty arc, increasing penetration on thick plates. It delivers clean, spatter-free results without the time-consuming process of ferrule removal.

  • Mode 3: High-Speed Short Cycle Mode

    • Target: Rapid fastening of M3-M10 studs on heavy base materials.

    • Performance: Engineered with a 10ms fast-ignition response. It leverages the 1200G’s power reserve to ensure consistent ignition on surfaces with industrial residues, common in shipyard and bridge construction.

Φ3-16mm

Welding Range

IGBT Inverter

Soft Switching

Gas Shielded

Versatile Modes

  • 1200A High-Density Power Output: Utilizing a 42KW input capacity, the RSN7-1200G delivers a high-density 1200A arc. This ensures complete molecular fusion for studs up to Φ16mm, meeting the strict shear and tensile strength requirements of heavy-duty structural steel.

  • Reinforced Thermal Endurance: Built into a 58kg industrial chassis, this model features an enhanced cooling architecture. It is optimized for continuous, high-frequency welding, significantly reducing heat buildup during long-duration tasks on infrastructure projects.

  • Precision Deep-Penetration Control: The advanced inverter system allows for stepless adjustment of current and time (up to 1800ms). This provides operators with precise control over the molten pool, ensuring perfect weld collars even on thick or scale-prone base metals.

Cabinet Manufacturing

Ideal for large-scale power cabinets and industrial furnaces. Delivers high-speed, stable welds on thick steel plates without back-side deformation or marking.

Automobile Industry

Optimized for heavy-duty vehicle manufacturing and assembly lines. Ensures rapid, high-strength welding for various studs with maximum structural integrity.

Power Plant Construction

Reliable performance for electrical insulation in major power facilities. Supports powerful gas shielding for superior arc penetration in the most demanding environments.

Heavy Machinery

Professional solution for high-load elevators and industrial equipment. Handles a wide range of materials from Φ3mm-Φ16mm with consistent arc stability.

Technical information

ParameterSpecification
Welding ModeGas shielded / Ceramic ferrule / Short cycle
Scope of ceramic ferrule weldingΦ3-16 mm
Short Cycle RangeM3-M10
Gas Welding RangeM3-M12
Welding Current200-1200 A
Welding MaterialCarbon Steel, Stainless Steel, Aluminum, etc.
Input VoltageAC 3-380 V ±15% (50/60 Hz)
Rated Input Capacity42 KW
Protection LevelIP23
Weightca. 58 kg
Welding Time10-260 ms/100-1800 ms
External Dimensions730mm×310mm×340mm

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Compatible Stud Welding Guns for This Series

Ensure peak performance by pairing your welding machine with our high-precision manual or automated guns, specifically engineered for seamless integration.

YF-DH-12Q stud welding gun designed for industrial stud attachment with 3–12 mm stud diameters.

YF-DH-12Q

Φ3mm-Φ12mm
YF-DH-12 short cycle stud welding gun for industrial fastening applications with 3–12 mm studs.

YF-DH-12

Φ3mm-Φ12mm
YF-DH-16Q industrial stud welding gun with a welding diameter range of 3–14 mm.

YF-DH-16Q

Φ3mm-Φ14mm
YF-DH-16 drawn arc stud welding gun with a supported stud diameter range of 3–14 mm.

YF-DH-16

Φ3mm-Φ14mm
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