Double Gun Stud Welding Machines

RSN7 dual-gun inverter stud welders support simultaneous drawn arc welding with two independent welding guns. Four models offer capacities up to Ø38 mm in single-gun mode or Ø28 mm per gun in dual-gun mode.

RSN7 Dual-Gun Inverter Stud Welders

Explore four RSN7 double gun stud welding machines designed for two operators to perform drawn arc stud welding simultaneously. Compare single-gun and dual-gun capacities to find the right model for steel construction and industrial fabrication.

Single Gun: Ø3-28 mm

Dual Gun: Ø3-18 mm

Max. Current: 2,500 A

Single Gun: Ø3-32 mm

Dual Gun: Ø3-20 mm

Max. Current: 3,150 A

Single Gun: Ø3-36 mm

Dual Gun: Ø3-24 mm

Max. Current: 4,000 A

Single Gun: Ø3-38 mm

Dual Gun: Ø3-28 mm

Max. Current: 5,000 A

RSN7 Dual-Gun Stud Welder Specifications & Model Comparison

Compare the RSN7-2500-2, RSN7-3150-2, RSN7-4000-2, and RSN7-5000-2 double gun stud welding machines. The table below shows stud diameter ranges, welding current, input capacity, and net weight for each model. Single-gun and dual-gun specifications are listed separately to help you select the right welding system for your project.

ModelWelding Range (Single/Dual)Welding Current (Single/Dual)Input CapacityNet Weight
RSN7-2500-2Ø3-28 mm / Ø3-18 mm400-2,500 A / 300-1,250 A90 kW168 kg
RSN7-3150-2Ø3-32 mm / Ø3-20 mm400-3,150 A / 300-1,550 A120 kW180 kg
RSN7-4000-2Ø3-36 mm / Ø3-24 mm600-4,000 A / 400-2,000 A150 kW188 kg
RSN7-5000-2Ø3-38 mm / Ø3-28 mm600-5,000 A / 400-2,500 A190 kW210 kg

Note: Dual-gun specifications refer to the capacity of each gun when both operate simultaneously. Custom input voltages, including 415V, 440V, and 460V, are available upon request to meet regional power requirements.

How to Choose the Right Double Gun Stud Welder

Choosing the right double gun stud welding machine depends on the required stud diameter, welding mode, and available power supply. The RSN7 series offers four models with different single-gun and dual-gun capacities to meet various steel construction and industrial fabrication needs.

Check Stud Diameter

Determine the maximum stud diameter required for simultaneous dual-gun welding. RSN7 models support Ø18-28 mm per gun in dual-gun mode, depending on the model.

Select the Welding Mode

Choose between single-gun and simultaneous dual-gun operation based on your workflow. Single-gun mode supports larger stud diameters, while dual-gun mode allows two operators to weld at the same time.

Verify Power Requirements

Check the available input voltage, power capacity, and project workload before selecting a model. Customized voltage options are available to meet different regional power requirements.

Not sure which RSN7 model fits your application? Share your stud diameter and power requirements with our team.

Key Features of RSN7 Dual-Gun Stud Welding Systems

Independent Dual-Gun Control

Two independent inverter circuits allow both welding guns to operate simultaneously, supporting efficient two-operator workflows on large projects.

Large-Diameter Welding Capacity

RSN7 models support welding studs up to Ø38 mm in single-gun mode or Ø28 mm per gun during simultaneous dual-gun welding operation.

Voltage Compensation

Built-in voltage compensation helps maintain stable welding output during power fluctuations, supporting consistent performance on construction sites.

Modular Inverter Design

Independent inverter modules simplify maintenance and may help minimize downtime when one welding channel requires servicing.

Intelligent Cooling Control

Automatic fan control reduces unnecessary operation during idle periods, helping limit dust intake and support equipment reliability.

Structural Welding Applications

Designed for heavy-duty drawn arc stud welding in bridges, steel structures, shipyards, and large industrial facilities.

For structural welding projects, explore our shear studs and compatible ceramic ferrules.

Single-Gun vs Dual-Gun Stud Welding: Which Setup Works Best?

The RSN7 double gun stud welding system supports both single-gun and simultaneous dual-gun operation. Single-gun mode provides greater welding capacity for larger studs, while dual-gun mode allows two operators to work simultaneously for improved productivity on large projects.

Single-Gun Operation

Higher Welding Capacity

Supports larger stud diameters using the machine’s full single-gun welding capacity.

One Welding Operator

Ideal for projects requiring one active welding gun and controlled operation.

Large-Diameter Studs

Suitable for heavy-duty stud welding tasks that require larger diameters and higher welding currents.

Dual-Gun Operation

Simultaneous Welding

Two independent welding guns can operate simultaneously from one machine.

Two Welding Operators

Supports parallel welding tasks to improve overall project efficiency.

Higher Workflow Efficiency

Ideal for repetitive welding tasks within the machine’s dual-gun capacity.

Note: Welding current and stud diameter limits vary between single-gun and dual-gun modes. Refer to the  RSN7 model specifications  for detailed capacities.

Dual-Gun Stud Welding for Large-Scale Steel Projects

Planning stud welding for bridges, high-rise steel structures, or industrial fabrication? RSN7 dual-gun systems support two operators working simultaneously from one power source. Share your stud diameter, welding mode, and site power requirements to receive a suitable model recommendation and quotation.

RSN7 Dual-Gun Stud Welder FAQs

Find answers about RSN7 dual-gun operation, welding capacity, model selection, and power requirements to help you choose the right stud welding system.

Yes. RSN7 double gun stud welders use independent inverter circuits to support simultaneous operation of two welding guns from one machine. Each gun operates within the specified dual-gun welding current and diameter limits.

Single-gun mode supports larger stud diameters and higher welding current. For example, the RSN7-5000-2 welds studs up to Ø38 mm in single-gun mode, compared with Ø28 mm per gun during simultaneous dual-gun operation.

The RSN7-4000-2 supports studs up to Ø24 mm per gun, while the RSN7-5000-2 supports up to Ø28 mm per gun during simultaneous operation. Both models meet the Ø22 mm diameter requirement, subject to application conditions.

Yes. The RSN7 series supports both operating modes. Single-gun operation provides higher welding capacity for larger studs, while dual-gun operation allows two operators to weld simultaneously within the machine's specified limits.

Standard RSN7 models are specified for AC 380V ±15%. Customized input voltages, including 415V, 440V, and 460V, are available upon request. Please confirm your site's electrical requirements before ordering.

RSN7 machines feature independent inverter modules, allowing maintenance of individual welding channels. Depending on the fault, the remaining channel may continue operating after a safety assessment by a qualified technician.

Please provide your required stud diameter, welding mode, site power supply, and project requirements. Our team can recommend a suitable RSN7 model and provide a quotation based on your application.

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