ZOC RSN7-2500 Single Gun Inverter Stud Welder for high-precision Drawn Arc welding of structural studs from Φ3mm to Φ28mm diameter.

RSN7-2500 High Power Drawn Arc Welder (Up to Φ28mm)

The RSN7-2500 stands as a premium, ultra-high-power model in the RSN7 series, specifically developed for the most demanding structural engineering challenges. With a massive 2500A output, it is optimized for high-strength welding of large-diameter shear studs up to 25mm. This machine is the definitive solution for mega-projects, including high-speed railway bridges, skyscraper foundations, and heavy industrial furnaces, where maximum joint integrity and deepest arc penetration are non-negotiable requirements.

Φ3-28mm

Welding Range

IGBT Inverter

Energy Saving

100% Duty Cycle

Heavy-duty Ready

Technical Features & Performance Advantages

  • Ultra-High Power Density: Delivering a consistent 2500A current, the RSN7-2500 provides a concentrated arc that penetrates thicker base metals effortlessly, ensuring a flawless fusion zone for Φ22mm to Φ25mm studs.

  • Premium Duty Cycle Performance: Engineered with reinforced internal architecture and a high-flow cooling system. It maintains a 100% duty cycle even under extreme workloads, preventing downtime during critical construction phases.

  • Advanced Arc Physics Control: The proprietary IGBT control logic is tuned for larger molten pools, stabilizing the arc during the long lift-and-drop cycle required for extra-large diameter studs.

  • Resilient Protection Systems: Beyond the IP23 rating, the RSN7-2500 features heavy-duty insulation (Class F) and vibration-resistant mounting for internal modules, making it a “survivor” on the most rugged and remote job sites.

  • Adaptive Voltage Compensation: Automatically compensates for the heavy voltage drops associated with high-current welding, ensuring every stud is welded to the exact same high standard regardless of cable length.

  • Comprehensive Multi-Functionality: This 2500A power source is not just a stud welder; it serves as a high-output station for Carbon Air Gouging and Heavy-Plate Manual Arc welding, offering unmatched value for money.

Steel Structures

Professional stud welding solutions for industrial plants and steel frameworks, ensuring high-strength structural integrity.

Bridge Construction

Reliable welding for shear studs and anchor bolts in bridge engineering, designed for 100% duty cycle in outdoor projects.

High-rise Buildings

Efficiently weld shear connectors for steel floor decks and embedded parts, optimized for high-intensity construction.

Shipbuilding

Perfect for welding insulation pins and outfitting components in shipyards, featuring a compact design for flexible operation.

Peak Efficiency for Mega-Structures

  • Instant Operator Adaptation: Despite its immense power, the digital interface remains intuitive. A standard operator can be fully productive in 30-60 minutes, significantly reducing the labor cost of highly specialized tasks.

  • Precision Reproducibility: Locking in digital parameters ensures that every large-diameter weld meets the strict compliance standards of international infrastructure codes.

Maximum Versatility & Surface Tolerance

  • Extreme Diameter Mastery: Specifically tuned for Φ25mm studs, delivering the torque and shear resistance required for seismic-grade structural designs.

  • Superior Surface Tolerance: Engineered to weld through light surface contaminants, the RSN7-2500 minimizes the need for grinding and prepping thick-gauge steel plates, saving hours of manual labor.

  • All-Environment Mobility: Equipped with high-load industrial casters, the unit remains mobile on uneven site floors, bringing 2500A of power exactly where it is needed most.

Technical information

ParameterSpecification
Welding RangeΦ3mm-Φ28mm
Welding Current200A-2500A
Welding Speed10-30 Pieces / minute
Welding MaterialCarbon Steel, Stainless Steel, Aluminum, etc.
Input VoltageAC 3-380V ±15% (50/60Hz)
Rated Input Capacity85 KW
Protection LevelIP23
Weightca. 92 kg
Welding Time0.1S-3.0S
External Dimensions910mm x 410mm x 465mm

Explore More Models in RSN7 Series

ZOC RSN7-1600 Single Gun Inverter Stud Welder for portable Drawn Arc welding of structural studs from Φ3mm to Φ20mm diameter.

RSN7-1600

Φ3mm-Φ20mm
ZOC RSN7-2000 Single Gun Inverter Stud Welder for high-precision Drawn Arc welding of structural studs from Φ3mm to Φ24mm diameter.

RSN7-2000

Φ3mm-Φ28mm
ZOC RSN7-3150 Single Gun Inverter Stud Welder for high-precision Drawn Arc welding of heavy structural studs from Φ3mm to Φ32mm diameter.

RSN7-3150

Φ3mm-Φ32mm

Compatible Stud Welding Guns for This Series

Ensure peak performance by palring your welding machine with our high- precision manual or automated guns, specificaly enginered for seamless ntegration.

Professional DH-20 drawn arc stud welding gun for high-strength fastener attachment ranging from M3 to M18 diameter studs.

YF-DH-20

Φ3mm-Φ18mm
Professional DH-22 drawn arc stud welding gun for high-strength M3 to M22 stud and shear connector welding.

YF-DH-22

Φ3mm-Φ22mm
Heavy-duty DH-25 drawn arc stud welding gun for high-strength M3 to M32 shear connector and stud welding.

YF-DH-25

Φ3mm-Φ32mm
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